The foundry industry is considered as the most hazardous, uncertain and highly labor-intensive, involving huge capital investment. Material wastage is one of the major issues in foundries which occur due to pouring of hot metal in moulds. Porosity occurs in main process when pouring hot metal to the cast. There are quality issues in foundry industry due to cumulative effects of above stated reasons.Batch manufacturing to one piece flow and again to batch manufacturing are common practices being followed, leading to high inventory blocks.ADDVALUE LEAN experts assist you improve your processes by application of Total Flow Management, Total Productive Maintenance, Total Quality Management thereby ensuring high productivity and reduced rejections.

Lean Manufacturing is applicable in:

  1. Forging
  2. Investment Casting
  3. Foundry

Benefits of application of Lean Manufacturing in Casting Industry:

  • Low inventory blocks
  • Reduced rejections
  • High productivity
  • Reduced space requirements

ADDVALUE LEAN consultants assist organizations in achieving Operational Excellence and Team Excellence developing Business Excellence Models, build Strategic Road maps and Business Plans. Board Meetings are also conducted as Independent Directors to ensure total execution,which is completely cohesive and synchronized with the growth plan.

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